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  • Box-Beam Assembling Machine

  • Description This box-beam assembling machine is the dedicated equipment for assembling and welding of intermediate baffle. There is positioning device on the work table, which can be shifted along the table according to different work-piece sizes, so as to ensure precise positioning during baffle assembly and avoid welding deformation. This box-beam assembling machine is initially designed and developed by us. Our box-beam production line has got the national patentFeatures 1.This box-beam production ...

  • U Box-Beam Assembling Machine

  • Features 1.All the main components of this beam assembly line can run safely by de-stressed treatment after post welding. 2.The travel of gantry is realized by double speed motor. The traveling speed is 4 m/min or 6 m/min. 3.This assembling machine is composed of gantry, supporting worktable, conveyor, hydraulic system and electrical control system. 4.The guide rails adopt standard 38 kg/m heavy-type. There is a high-intensity pulling rod connected between these 2 rails, avoiding the guide rails to stretch outwards caused by counterforce...

  • Tandem Twin Gas-Shield Backing Welding Machine

  • This welding equipment is used for tandem-twin CO₂back welding of assembled box-beam. With fast speed and high efficiency, this gas shield welding machine can reduce the man-made influence. The work-piece is sent to working position after being assembled. The welding arm with welding nozzle can move horizontally and vertically through carriage and trolley, making the nozzle aim at welding seam. There is pneumatic flexible mechanical arc-tracing device on the welding arm. The trolley moves along rail, carrying out automatic ...

  • Cantilever Welding Machine

  • This cantilever welding machine adopts vertical type electro-slag welding, which can weld the inner baffle and around plates more reliably. This welding production line consists of column-boom frame, electro-slag welding power and electric control cabinet. There are consumable nozzle type and wire electrode type ESW for your choice. For consumable nozzle type, it features simple operation and low investmentt. For wire electrode type cantilever welding machine, its operation is much more complicate, investment is larger and usage cost is lower...

  • Automatic Welding Machine

  • The automatic welding machine is composed of trolley, column, beam, welding arm, welding-gun mechanical tracing unit, flux recovery and disposal system, pneumatic system, electric system and SAW machine. This welding equipment has gantry type and cantilever type. Welding process can adopt single wire, twin-wire or tri-wire. Our automatic welding machine completes the automatic SAW welding of box-beam after finishing ESW, which has the features of high efficiency, stable and reliable quality, digital display of welding speed and variable frequency adjustable...

  • End Face Milling Machine

  • Features 1.The maximum cross section of this milling machine is 1200 × 1500 mm. 2.The degree of milling head can be adjusted manually in vertical direction so as to bevel the end face. Its milling angle is from 0 to 45° 3.This end face milling machine adopts hydraulic support rack, which can fix the beam and hoist easily. 4.The welding structural parts are treated by tempering after welding. Therefore, they can be used for a long time without deformation. 5.This face milling machine has many advantages such as easy operation, high intensity, little deformation ...

Box-beam Automatic Production Line

Box-Beam Production Line

Advantages
1.The box-beam welding line with annual output of single shift can be up to over 12000 tons.
2.Our box-beam production line owns practical and fluent process flow. Fully considering assistant working procedure of box-beam line, we guarantee the manual baffle welding, backing of welding seam, cutting of arc-tracing plate and riser of electro-slag welding and welding seam inspection can be finished along the entire line, without the help of traveling crane (except assembly and taking the finished product off the line).
3.This box-beam welding line owns many advantages like complete configuration, high automation, high efficiency and good operation.
4.This box-beam production line adopts pre-cut hole method for electro-slag welding in order to avoid welding defect caused by cutting liquid and scrap iron during drilling process.
5.Equipped with electric motor, the travel wheels beneath movable 180°hydraulic overturning rack can make the rack with mobile function, absorb impact of work-piece to the rack and greatly enhance the stability of work-piece overturning.
6.U-beam and box-beam production line can be flipped 90°toward both sides, ensuring all the manual welding can be in the down-hand welding position, avoiding overhead welding position caused from single direction 90° flipping.
7.With tandem-twin SAW technology and seam tracking device in combination of mechanical and pneumatic style, the box-beam production line can improve welding efficiency, guarantee welding quality and avoid the problem of inaccurate positioning of single pneumatic tracking system.
8.We establish dedicated lab for box-beam welding line and employ many well-known welding experts. They carry out tests and appraisals on welding technology, especially BOX tandem-twin SAW and nozzle-fusing style electro-slag welding repeatedly. We can provide mature technology and accurate parameters for users in order to ensure production quality.

Description
Box-beam production line realizes streamline operation of complete procedure from load material, assembly, back welding, electroslag welding, tandem-twin welding and facing. This box-beam welding line is an initiative of our company. It can be divided into semi-auto production line and automatic production line.
The semi-auto box-beam production line, which is composed of individual machines, has the advantages like flexible arrangement, low investment and small area occupation. For box-beam automatic welding production line, except the material loading at the beginning and unloading in the end where need the help of overhead crane, the remaining stages don’t need the crane to conveying. Electro-slag welding prior to submerged arc welding technology is our original creation, which can ensure the quality of electro-slag welding and SAW welding.
With consummate technology and superior market share, we have offered 500 box-beam production lines for domestic and overseas steel structure manufacturing enterprises. Our box-beam welding line has been applied by KARA Co., Ltd. in Iran, CBL Co., Ltd. and Pratibha Co., Ltd. in India successfully.

Components
1.The semi-automatic box-beam production line consists of CNC cutting machine, edge milling machine, baffle assembly machine, U-beam/Box beam assembling machine, box-beam tandem-twin CO₂welding machine, electro slag welding machine, box-beam SAW welding machine and end face milling machine.
2.The box-beam welding line is composed of CNC cutting machine, edge milling machine, U-beam assembly machine, box-beam tandem-twin CO₂welding machine, electroslag welding machine, LHF box beam SAW welding machine, end face milling machine, movable type 180° hydraulic overturning rack, movable type 90° hydraulic overturning rack and roller conveyor.

Type of Payment
1.When the contract comes into effect, 30% down payment should be paid by T/T, 70% balance payment by T/T before delivery.
2.Please open a 100% irrevocable letter of credit at sight immediately when the contract becomes effective. 

We are a professional manufacturer and supplier of box-beam production line in China. Besides box-beam welding line, we also offer box-beam assembling machine, cantilever welding machine, end face milling machine, H-beam production line, H-beam welder, flange straightening machine as well as other welding machines. We have exported our box-beam production line to the United States, Canada, Russia, Italy, Australia, New Zealand, Japan, India, Singapore, Malaysia, Indonesia, Iran, UAE and Brazil.

Related Productsmore

  • Box-Beam Assembling MachineDescription This box-beam assembling machine is the dedicated equipment for assembly and welding of intermediate baffle. There is positioning device on the work table, which can be shifted along the table according to different work-piece sizes, so as to ensure precise positioning during baffle assembly and avoid welding deformation. This box-beam assembling machine is initially designed and developed by us. Our box-beam production line has possessed the national patent. Features 1.This box-beam production ...
  • U Box-Beam Assembling MachineFeatures 1.All the main components of this beam assembly line can run safely by de-stressed treatment after post welding. 2.The travel of gantry is realized by double speed motor. The traveling speed is 4 m/min or 6 m/min. 3.This assembling machine is composed of gantry, supporting worktable, conveyor, hydraulic system and electrical control system. 4.The guide rails adopt standard 38 kg/m heavy-type. There is a high-intensity pulling rod connected between these 2 rails, avoiding the guide rails to stretch outwards caused by counterforce...